This production line is purpose-built for the hygienic and efficient bottling of the 19-litre water barrels—widely used with water dispensers in homes, offices, and commercial settings. It integrates industrial-grade washing, rinsing, filling, capping, and coding systems to deliver a reliable, cost-effective solution for large-format bottled water production.
The process begins with thorough multi-stage internal and external washing of returned bottles, using a combination of hot water, detergent, disinfectants, and high-pressure rinsing. This ensures the bottles are fully sanitized and compliant with food-grade safety standards. New bottles, if used, are directly passed to the filling stage after external rinsing.
Purified water—treated via sand filtration, carbon filtration, reverse osmosis, UV sterilization, and optional ozone injection—is then filled into the 19L barrels using a high-precision filling system designed to maintain hygiene and minimize water waste. After filling, bottles are securely capped and passed through a coding station, where batch numbers, production dates, and expiry details are applied for traceability.
Compared to manual or semi-automated systems, this best-practice 19L bottling line significantly improves productivity, reduces labor dependence, and lowers water and energy consumption through smart CIP systems and optimized utilities usage. The modular setup allows for easy scalability, maintenance, and format changes.
With high-capacity throughput, real-time process monitoring, and rugged design, this line is ideal for producers looking to supply premium dispenser water in large-volume bottles, ensuring safety, quality, and operational efficiency at scale.
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